We were asked to create stackable trays to hold and protect 7 x BMW/Mini lights per tray. The trays needed to be designed to fit within injection moulded transit crates. Another key aspect of the brief was to ensure that there was no contact between the lenses and the tray when stacked. The finished packs needed to be reusable/returnable.
We designed the trays with stiffening and support features to prevent them from bowing or crushing when under load as excellent material distribution and strength was required. In addition the design incorporated a novel 180 degree stacking & nesting feature